Broil King Gas Grills: In-Depth Guide, Models & Key Features
Broil King Gas Grills: In-Depth Guide, Models & Key Features

Broil King Gas Grills: In-Depth Guide, Models & Key Features

Broil King has established itself as a leading manufacturer of premium gas grills in North America, combining advanced engineering with reliable performance for outdoor cooking enthusiasts.

The company’s grills are built with high-efficiency burners and advanced heat distribution technology that delivers precise temperature control across the cooking surface.

Broil King gas grills offer exceptional versatility, allowing users to sear steaks, rotisserie cook roasts, and even bake desserts with professional-level results.

These grills feature carefully engineered cooking systems where every component serves a specific purpose, from the burner design to the cooking grates.

The brand offers both propane and natural gas options to accommodate different outdoor kitchen setups.

Understanding the various series, features, and maintenance requirements helps buyers select the right Broil King model for their specific needs and budget.

The company’s focus on durability and performance has made their grills popular choices at major retailers, with options ranging from compact three-burner models to large professional-grade units with advanced infrared technology.



What Sets Broil King Gas Grills Apart

Broil King 957944 Regal S 690 Pro IR, Propane Gas Grill, Stainless Steel

Broil King distinguishes itself through its Legendary Cooking System, North American manufacturing standards, and precision-engineered components designed for maximum performance.

The brand combines innovative technology with heavy-duty construction to deliver exceptional grilling versatility.

Broil King Signature Features

The Legendary Cooking System forms the foundation of every Broil King gas grill.

This integrated approach combines multiple technologies to maximize flavor while minimizing fuel consumption.

Dual-Tube burners provide superior heat distribution compared to standard single-tube designs.

These burners deliver consistent temperatures across the entire cooking surface.

The Flav-R-Wave system replaces traditional flavorizer bars with stainless steel wave-shaped heat tents.

This design vaporizes drippings more efficiently while reducing flare-ups.

Sure-Lite electronic ignition ensures reliable startup with every use.

The system eliminates the frustration of manual lighting methods.

Select models feature iQue smart technology for precise temperature control.

This system includes automated cooking programs, temperature probes, and smartphone connectivity for enhanced convenience.

Build Quality and Durability

Broil King manufactures its gas grills in North American facilities using carefully selected domestic and global components.

This manufacturing approach ensures consistent quality control and adherence to strict international standards.

The cookboxes utilize 304 stainless steel construction for maximum corrosion resistance.

This premium grade steel withstands extreme temperatures and weather conditions without degrading.

9mm stainless steel cooking grids provide exceptional heat retention and durability.

These thick grids create superior sear marks and resist warping over time.

Heavy-duty components throughout the grill construction contribute to long-term reliability.

Features like reinforced casters, solid handles, and robust control knobs demonstrate the brand’s commitment to durability.

Performance and Cooking Versatility

Broil King gas grills excel at multiple cooking methods within a single unit.

The design allows users to sear, roast, bake, and rotisserie cook with equal effectiveness.

Direct and indirect cooking zones provide temperature flexibility for different foods simultaneously.

Users can achieve high-heat searing while maintaining lower temperatures for delicate items.

The infrared side burners on premium models reach extremely high temperatures for restaurant-quality searing.

These specialized burners lock in juices and create perfect grill marks.

Rotisserie capabilities come standard on most models with dedicated rear burners.

This feature enables even cooking of whole chickens, roasts, and other large cuts.

Temperature control precision allows for low-and-slow smoking as well as high-heat grilling.

The combination of quality burners and heat distribution systems maintains consistent temperatures throughout the cooking process.



Popular Broil King Gas Grill Series

Broil King 956314 Regal S 420 Pro Propane Gas Grill, 4-Burner, Stainless Steel

Broil King offers three primary gas grill series that cater to different cooking needs and budgets.

Each series features distinct design elements, BTU outputs, and cooking capabilities that define their performance levels.

Regal Series Overview

Broil King 958347 Regal S 590 Pro Natural Gas Grill, 5-Burner, Stainless Steel The Regal Series represents Broil King’s premium gas grill line-up with professional-grade features.

These grills incorporate stainless steel construction throughout most components for maximum durability.

The series features the company’s Dual-Tube burner system that delivers consistent heat distribution across the cooking surface.

BTU outputs typically range from 50,000 to 60,000 BTUs depending on the model size.

Key features include:

  • Heavy-duty cast iron cooking grids
  • Flav-R-Wave cooking system for enhanced flavor
  • Built-in rotisserie capabilities
  • Side burners with infrared technology

The Regal models offer cooking areas between 500 and 875 square inches.

These grills target serious outdoor cooking enthusiasts who want restaurant-quality results.

Baron Series Overview

Broil King 876947 Baron S 590 Pro IR, Natural Gas (NG), Stainless Steel, Black The Baron Series serves as Broil King’s mid-range offering that balances performance with value.

T3 magazine recognized the Baron series as the best premium gas grill for 2023.

These grills feature stainless steel burners with porcelain-coated steel cooking grids.

The series delivers BTU outputs ranging from 40,000 to 50,000 BTUs across different models.

Standard Baron features include:

  • Included rotisserie motor system
  • Powerful infrared side burner for searing
  • Even heat distribution technology
  • Electronic ignition system

The Baron series provides cooking surfaces from 400 to 695 square inches.

These grills suit homeowners seeking versatile cooking options without premium pricing.



Choosing Between Propane and Natural Gas Models

Broil King 865054 Crown 410, Liquid Propane (LP), Black Broil King offers both propane and natural gas grill models, each with distinct advantages for different grilling situations.

Propane models provide portability and higher heat output, while natural gas versions deliver cost savings and unlimited fuel supply.

Pros and Cons of Propane Grills

Advantages:

Propane Broil King grills excel in portability.

Users can easily move these grills for camping, tailgating, or different backyard locations.

These models deliver higher BTU ratings than natural gas versions.

This increased heat output enables faster cooking and superior searing capabilities for meats.

Refueling convenience makes propane attractive.

Standard 20-pound propane tanks are widely available at hardware stores, gas stations, and grocery stores.

Disadvantages:

Higher operating costs impact long-term expenses.

Propane typically costs $40-50 for a 20-pound tank, which provides 8-10 hours of grilling time.

Tank replacement can interrupt cooking sessions.

Users must monitor fuel levels and keep spare tanks available for extended grilling periods.

Environmental impact is slightly higher compared to natural gas, though both options burn cleaner than charcoal alternatives.

Advantages of Natural Gas Grills

Natural gas Broil King models connect directly to home gas lines.

This connection provides an unlimited fuel supply without interruptions or tank changes.

Cost efficiency benefits frequent grillers significantly.

Natural gas costs substantially less per BTU than propane, creating savings over time for regular users.

These grills offer enhanced convenience for extended cooking sessions.

Users never worry about running out of fuel during large gatherings or long smoking sessions.

Environmental benefits make natural gas the cleaner-burning option.

It produces fewer emissions and greenhouse gases compared to propane.

Installation requires professional setup to connect the grill to existing gas lines.

This one-time expense ranges from $200-500 depending on distance and complexity.

The main limitation involves fixed placement.

Natural gas grills must remain near the gas line connection, eliminating portability options.



Built-In and Freestanding Grill Options

Broil King 958344 Regal S 590 Pro Propane Gas Grill, 5-Burner, Stainless Steel

Broil King offers two primary installation formats for gas grills: freestanding units that provide immediate setup flexibility and built-in models designed for permanent outdoor kitchen integration.

Each option delivers distinct advantages for different grilling setups and lifestyle preferences.

Freestanding Gas Grills

Freestanding gas grills provide immediate cooking capability without requiring construction or permanent installation.

These units come complete with legs, side shelves, and storage compartments built into the design.

Key Advantages:

  • No construction or installation required
  • Portable and relocatable
  • Complete cooking station included
  • Lower initial investment

Freestanding models typically include integrated storage cabinets and prep surfaces.

The units arrive ready to connect to a propane tank or natural gas line.

Most Broil King freestanding grills feature wheels for easy movement around outdoor spaces.

This mobility allows users to relocate their grill based on weather conditions or entertaining needs.

The price point for freestanding units generally runs lower than built-in equivalents.

This makes them accessible for homeowners who want premium grilling performance without major outdoor renovations.

Built-In Gas Grill Solutions

Built-in gas grills integrate directly into custom outdoor kitchens and permanent cooking stations.

These units require surrounding cabinetry and countertop construction but create seamless outdoor cooking environments.

Installation Requirements:

  • Custom cabinetry or island construction
  • Proper ventilation clearances
  • Gas line installation
  • Professional fitting recommended

Built-in models eliminate the need for legs and external storage since surrounding cabinetry provides these functions.

This creates a clean, integrated appearance that matches high-end outdoor kitchen designs.

Broil King built-in grills accommodate various outdoor kitchen configurations and budgets.

The units work with stone, concrete, or metal outdoor kitchen frameworks.

These installations typically increase property value more than freestanding alternatives.

The permanent integration creates a true outdoor cooking center rather than a portable appliance setup.

Built-in options require higher upfront investment due to construction requirements.

However, they provide superior aesthetics and cooking functionality for serious outdoor chefs.



Important Features and Innovations

Broil King 874214 Baron 320 Pro, Liquid Propane (LP), Stainless Steel, Black

Broil King incorporates advanced engineering solutions that enhance grilling performance and user control.

The brand’s proprietary burner design, heat distribution system, and modern control technologies set their gas grills apart in the premium market segment.

Burner Technology

Broil King utilizes Dual-Tube™ burners as the foundation of their gas grill systems.

These burners feature a tube-in-tube design with side-facing ports that create dual flame rows for enhanced heat output and distribution.

The dual flame configuration delivers approximately 10,000 BTUs per burner on most models.

This design provides more consistent temperature control across the cooking surface compared to traditional single-tube burners.

Side-facing burner ports reduce the likelihood of grease blockages.

The stainless steel construction resists corrosion and maintains performance over extended use periods.

Higher-end Broil King models include infrared side burners that reach temperatures exceeding 1,800°F.

These burners enable restaurant-quality searing for steaks and other proteins that benefit from high-heat cooking methods.

Flav-R-Wave Cooking System

The Flav-R-Wave™ system consists of stainless steel tent-shaped barriers positioned above the burners.

These components distribute heat evenly while vaporizing drippings to create flavor-enhancing smoke.

The wave design eliminates hot spots by redirecting flame heat across the cooking surface.

This creates temperature zones that allow for simultaneous direct and indirect cooking methods.

Drippings from meat and vegetables contact the heated Flav-R-Wave surfaces and convert to vapor.

This process infuses food with enhanced flavors while reducing flare-ups that can char or burn ingredients.

The system works in conjunction with Flav-R-Cast™ cooking grids made from heavy-duty cast iron.

These grids retain heat effectively for proper searing marks and maintain temperature stability when food is placed on the surface.

Smart Control and Accessories

Modern Broil King gas grills incorporate digital temperature monitoring through integrated thermometers and control knobs with precision settings.

The control systems provide accurate heat management for consistent cooking results.

Rotisserie systems come standard or as optional accessories on most models.

The motor-driven spits handle roasts, whole chickens, and other large items that benefit from rotating cooking methods.

Side shelves provide workspace and storage for grilling tools and ingredients.

Many models include enclosed storage cabinets with magnetic latches for securing accessories and propane tank storage.

Built-in lighting systems illuminate cooking surfaces during evening use.

LED lights positioned in the grill hood provide clear visibility without generating additional heat that affects cooking temperatures.



Maintenance and Longevity Tips

Broil King 958944 Regal S 590 Pro IR Propane Gas Grill, 5-Burner, Stainless Steel

Proper maintenance of Broil King gas grills involves consistent cleaning practices and appropriate storage methods.

These essential practices protect the grill’s components and ensure optimal grilling performance throughout its lifespan.

Routine Cleaning Guidelines

Initial Setup and Grid Preparation

Before first use, users should wash the cooking grids with light detergent and water.

The grids require thorough rinsing followed by towel drying.

Air-drying grids can lead to corrosion and should be avoided.

Regular Component Cleaning

The Flav-R-Waves need removal and washing in soapy water after regular use.

Users should towel dry these components completely before reinstalling them.

grill brush effectively cleans the burners and removes food debris.

Deep Cleaning Process

Broil King recommends deep cleaning the entire grill interior within a 30-minute timeframe.

This process removes accumulated grime and grease buildup.

Users should extinguish all flames and cigarettes in the area before beginning any cleaning procedures.

Safety Precautions

Gas supply must be turned off before cleaning begins.

The grill should cool completely before handling any internal components.

Users should ensure proper ventilation during the cleaning process.

Storage and Weather Protection

Optimal Storage Locations

Broil King grills perform best when stored in garages or gazebos.

These covered areas protect the grill from direct weather exposure.

Indoor storage prevents rust formation and component deterioration.

Seasonal Preparation

Users should inspect their grill’s condition before each grilling season begins.

This inspection identifies potential issues that require attention.

Early detection of problems prevents costly repairs and ensures safe operation.

Weather Protection Measures

When indoor storage is unavailable, users should invest in high-quality grill covers.

These covers shield the grill from rain, snow, and UV damage.

Proper covering extends the grill’s operational lifespan significantly.